Ways to Prevent Problems with Your Conveyor Rollers

For material handling, a conveyor system is incredibly valuable. This is what moves products or packages from one area to another. When everything’s working, production is seamless. However, as a piece of equipment, problems can arise. The first and most important step is to purchase a system made by one of the best conveyor roller manufacturers.

As with any machinery, not all conveyors have the same superior design. So, the best way to avoid costly issues is to identify a leader among conveyor roller suppliers that offer the best brands. That way, you start with an exceptional system.

Common Problems and How to Avoid Them

Belts Made from Abrasive Material

To start with, a belt made of abrasive material that moves over the top of industrial conveyor rollers can cause problems. Unfortunately, the belts on some of the older systems don’t meet today’s high standards. This problem gets worse if you run the system at high speed and full capacity. Rather than replace the entire conveyor system, you can choose a different type of belt.

Jammed Material

When researching conveyor roller suppliers, choose one with a broad range of products. Another problem involves material that gets stuck between the roller and the machine’s structure. When that happens, it often causes grooves in the belt and leads to abrasive wear. For this, the right supplier can recommend skirting that serves as a barrier between the belt and the structure.

Carryback Buildup

With this, material adheres to the underside portion of the roller. Unfortunately, this leads to several issues. For instance, it compromises the efficiency of the belt. It can also cause a belt to fail prematurely. Carryback can stick to various system components, as well.

The remedy for this is quite simple. Companies need to use a cleaning solution, preferably one recommended by conveyor roller manufacturers of their particular system.

Impact Damage

Using a conveyor system to handle bulky and large materials will cause damage to the roller, as well as the belt and frame. What happens is that material lumps. When that becomes excessive, it compromises the roller’s efficiency.

If not corrected, this will cause disbursement of the belt. To reduce material impact and thereby wear on the belt, consider installing impact rollers and idlers. For these products, you can turn to one of the best conveyor roller suppliers.

Mistracking

This problem arises when belts become misaligned from how they left the conveyor roller manufacturers. As a result, the edge of the belt begins to rub against the structure and surrounding machine components. Mistracking is something caused by carryback. However, the condition of the belt, roller/idler, and pulley are also contributors.

In this case, you’d want to contact one of the leading conveyor roller suppliers. Installing new rollers will take care of the problem. Getting this corrected early on is the best way to avoid production slowing down. At the same time, you won’t need to spend money on avoidable secondary issues.

We Have the Solution You Need

For high-quality products and services, you can count on us at Allied Marine & Industrial. Ranked among the leading suppliers of industrial conveyor rollers and components, we’ll help you find the appropriate product to resolve whatever problem you’re facing. Give us a call today.